BRIQUETTING PLANT
Briquetting plant is also called biomass briquette plant, briquette production line, which is a general name for a series of machines used to produce biomass briquettes. Usually includes crushing machine, sorting machine, drying machine, briquette machine, cutting and packing machine etc.
Depending on the initial statement of your raw materials, the shape and size of the final briquettes, and the packaging and transportation condition, the configuration of the production line varies greatly, and the briquetting plant output varies from 200KG/H to 30000KG/H, or even larger. The configuration of the plant different much based on that also. The simplest briquetting plant only including press section when the material size and moisture in suitable condition ( size no more than 20mm-40mm, and moisture no more than 20% usually), however, if your raw material condition not up to the processing requirements, the plant need to be equipped with crushing part, drying part, sorting part etc. Therefore, the briquettes manufacturing plant cost varies greatly. It’s a customized production line.
What Machines Included In Briquetting Plant?
he machines included in a briquetting plant is constantly changing, and it is customized according to your raw material type, size, and moisture percentage. Therefore, the configuration of the production line will be vary greatly due to the different kinds of raw materials and your project requirements.
When the size and moisture of your raw materials are suitable, the briquette production line only needs the briquetting part. This kind of production line with small investment, easy operation and simple and low maintenance cost features. However, becasue of lacking crushing and drying section, so it maybe limited by seasonal factors, especially in some countries which have raining seasons.
When the size of your raw materials is too large and the moisture content is too high, and natural drying can not be meet because of large amount required, the briquetting plant usually needs to be equipped with crushing machine and drying machine. If your target market is supermarket for household heating, then also need a briquette cutter and packing machine. This kind of production line is a large investment, with high output and wide adaptability to raw materials. At the same time, the advnatge is that the plant running is not restricted by seasonal reasons as most kinds of raw material can be applied.
Crusher
The crushing machine types are different in different kinds of briquette manufacturing plant, that’s depends on your raw material initial size, moisture, briquette machine types choosen, final briquette size etc. The location in the plant also different much based on actual condition.
Crushing machines may includes primary crushing machine and secondary crushing machine. Primary crushing is usually a large-scale crusher or shredder, while secondary crushing is mostly a hammer mill. For many raw materials easy to be crushed, only primary crushing is sufficient. This should be determined according to your raw material fiber features and the output demand of the briquetting plant.
Photos of crushers, shredders and shredders.
Sorting Machine
The screening part is not a conventional configuration in the briquetting plant. The most commonly used screening machines mainly include drum screens, vibrating screens, and magnetic separator. Only when raw material includes much impurities, and impurities have risks of causing damage to the machine, or impurities seriously affect the quality of the briquette, the plant will be equipped with sorting section.
Dryer
The dryer is crucial part of a briquetting plant. The machine dimension is huge. Based on the raw material fiber feature and output, the briquetting plant can be equipped with air-flow type dryer or drum-type dryers. The air-flow type dryer with lower capacity range no more than 1ton/h, and inaccurate output material moisture control. It is suitable for matching small size screw type briquette machine , and the large capacity briquetting plant is more suitable for drum-type dryers, because the capacity is huge, the drying efficiency is high, and the moisture of the output raw materials can be automatically controlled easily, so it is more selected by industrial turn key Projects.
The selection of drying machines, from heat sources to temperature control system, conveying and dust removal system, all needs to be accurately designed and configured according to your raw materials. You are welcome to contact us for customization a professional proposal.
Briquette Machine
The biomass briquette machine is the most critical part in the biomass briquette production line. You need confirm your raw material and capacity needed firstly, the output requirements of the project, the size of the briquette, the shape of the briquette, and the local target market before confirming the machine type,. Among all briquette machine, the punch type briquette machine is the most energy-saving and environmental friendly machine. It used widely in biomass waste processing.
Cutting&Packing Machine
The biomass briquette machine is the most critical part in the biomass briquette production line. You need confirm your raw material and capacity needed firstly, the output requirements of the project, the size of the briquette, the shape of the briquette, and the local target market before confirming the machine type,. Among all briquette machine, the punch type briquette machine is the most energy-saving and environmental friendly machine. It used widely in biomass waste processing.
If Your Raw Material Can be Pressed by Briquetting Plant?
Most of the biomass waste raw materials can be pressed into briquettes, but for some raw materials from different regions, we’d better go through a test run to determine and eliminate some possible risks. According to the source of the raw materials, the general raw materials can be divided into three categories
Agricultural waste: including rice husks, coconut husks, palm tree leaves, peanut husks, bagasse, corn stalks, palm trees, and various other crop materials
Forest waste: branches, leaves, sawdust, barks, shavings, and other wood waste.
Other waste: discarded wooden pallets, discarded wooden building templates, discarded wood and furniture made of boards, etc.
How to Choose a Briquette Machine for Your Briquetting Plant?
The selection of a briquette machine is the most critical part of the entire production line. We generally choose the appropriate briquetting machine type according to the output of the plant and the shape of the briquette you want produce.
The following are the common output and matching types for your reference. Welcome to contact us now to confirm the most suitable solution.
| Capacity | Briquette Machine Type | Briquette Size | Briquette Shape |
| 200-800KG/H | Screw Type/td> | 40-60MM | Hexagonal |
| 800-30000KG/H | Piston Type | 20-110MM Diameter | Cylinder, inner hole choosable |
| 1000-50000KG/H | Ring Die Type | 10-40MM | Cylinder or tetragonal |
How to Locate Your Market?
The positioning of your local briquette market is generally determined at the initial stage of your project, that's the first step. Generally that's determined based on your raw materials and budget of of investment.
If the raw materials are not so sufficient and the procurement cost is not competitive, the home cooking and household heating market is generally developed.
If the raw materials are sufficient and the price is very competitive, the industrial market like power plant and industrial boiler is a good choice.
In addition, small briquettes are mostly used in industrial boilers, civil fireplaces for heating, and burners.Large-size briquettes are mainly used in large-scale industrial boilers, power plants, home heating fireplaces, etc. It’s depends on local market preference.
How Do You Set Up and Run a Briquetting Plant?
- Evaluate the potential of the local briquette market and choose raw material.
- According to your raw material confirmed, please contact us to arrange a test run. Many customers maybe ignore this step, but this step is very important, because the climate of even same plant may vary greatly, this will leads to material fiber feature different. Therefore, through the machine test run can reduce the risks of investment. Welcome to contact us for a free trial. Our engineers will issue a detailed analysis report for you.
- According to your actual situation, confirm the project plan, rent or build the site, and power supply conditions.
- Place orders, deliver goods, doing installation and test run, train operators, etc.
Briquetting Plant Working Video
We are riched experience in manufacturing briquetting plant no matter in local and foreign markets. The raw materials applied included agricultural and forestry wastes and some industrial wastes. The following is video for your reference.
Why Cooperating With Us is Your Best Choice
We believe that you want to choose a professional manufacturer that can provide you with full guidance and service. We are willing to be your strongest support.
- We are a professional factory with many years manufacturing and processing experience, delivered many turnkey projects, can provide a complete set of solutions and equipment.
- Our briquetting plant is reasonably designed, more energy-saving, environmental friendly, and stable in operation. It has been tested in the market for many years, minimize investment risks.
- We have an excellent team of engineers and after-sales service teams, who can give you 24-hours online support during the daily operation of the plant.
You May Also Ask
- Can your briquette machine produce pellets and briquettes both?
- What are the advantages of producing briquettes?
- Can we visit your factory?
- What are the precautions when doing installation and maintenance of the briquetting plant?
- Can the briquette shape be changed?
- What is the briquette manufacturing plant cost?
We Are Glad to Support You to Develop a New Market!
Everyone in our team is willing to do our best to provide you with the greatest support for high-quality pre-sales consultation and after-sales service. Welcome to contact us now!
